With the increasing demand for LED lights, do you need more advanced machines to produce LED bulb housings?LED bulb housing injection blowing machine has several advantages. Not only is the process simpler and more reliable than other methods, it is also very efficient.
Let’s look at 5 benefits of this process:
1.High efficiency - fast production
Plastic injection molding is known as the most common and efficient form of molding for several good reasons. The process itself is very fast and the high production throughput makes it more efficient and cost-effective compared to other methods. Speed depends on mold complexity and size, but only about 15-120 seconds between each cycle time.
With less time between cycles, more molds can be produced in a limited amount of time, increasing possible revenue and profit margins. At Rodon, we use an MRP system (Material Requirements Planning System) to run parts 24/7. While an MRP system cannot replace the input and experience of a manufacturing manager, it does help improve the efficiency of a factory, thereby saving costs for customers.
2.Complex LED bulb housing design
Injection molding can handle extremely complex LED bulb housings, uniformity, and the ability to manufacture millions of nearly identical LED bulb housings. To optimize the effectiveness of high-volume injection molding and maximize the precision and quality of LED bulb housings, key design elements should be considered. LED bulb housing designs must be developed to maximize the efficiencies inherent in high-volume molding. With the right design, LED bulb housings can be manufactured with consistently high quality. Without good design, costly machining mistakes can be made.
3.Increase Strength
Strength is one of the key factors to be determined when designing plastic injection molded LED bulb housings. The designer needs to know whether the LED bulb housing needs to be flexible or rigid so that he/she can adjust the integrated ribs or gussets. It is also important to understand how the customer will use the part and what type of environment the part will be exposed to.
Finding the right balance of design considerations will help meet the strength and stability needs of the part. Material selection plays another key role in the strength of LED bulb housing.
4.Low Energy Consumption
As the name suggests, all electric injection molding machines are very energy efficient. If you compare running the same part and mold in a standard hydraulic injection molding machine versus an all-electric injection molding machine, you will see energy savings of 50% to 70% in most applications.
In a standard hydraulic injection molding machine, the hydraulic pump is always on when the machine is running. It has to keep running to circulate the oil, and as long as the machine is running, it generates heat. On the other hand, since all electric injection molding machines only consume power when the servo motors are turned to drive motion, most of the production cycle is idle, especially during the cooling phase of the cycle.
5.High repeatability and precision
Consistency A standard hydraulic injection molding machine is constantly going through its process changes throughout the year or even throughout the day. This is because the weather is always changing and can affect the temperature and humidity of the machine. As hydraulic fluid cools, its viscosity increases and as hydraulic fluid warms, its viscosity decreases. Hydraulic fluid properties also change over time. This means that the way the oil moves and lubricates in the machine always ends up being completely different from day 1, which also means that the process of your molding machine may need periodic adjustments throughout the day. Standard hydroforming machine controls are considered "open loop" because they send signals to valves to adjust pressure, but don't actually directly control the physical movement of the machine, making all the tiny adjustments a full electric motor can make in real time. LED bulb housing injection blowing machines are considered to have "closed loop" control because they control each movement through the turning of the physical gears of the servo motors and are able to continuously monitor and control their position and speed regardless of environmental conditions, making them Very tight tolerances. This is the difference between "closed loop" and "open loop" control.
Reasons to buy our LED bulb housing injection blowing machine
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Complete the entire production process from embryo injection to blow molding at one time on one machine, without secondary heating, saving energy;
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The product is formed at one time, without the surface damage caused by the storage and transportation of the tube embryo, so as to meet the higher requirements of the surface quality of the product;
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There is no need for storage costs caused by the storage of tube embryos, saving site investment costs;
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One-time injection molding of plastic products fully guarantees high dimensional accuracy, smoothness and smoothness;
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The production process is fully automatic computer control, reducing the unstable factors caused by human beings, reducing human resources and improving product quality;
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With the manipulator device, it can be directly connected with the automatic detection and packaging line at the back end to realize the automatic and unmanned operation of the whole process;
