Fully Automatic Led Bulb Making Machine: Buying Guide
According to the statistics of market research organization LEDinside, the global fully automatic LED light bulb manufacturing machine market will reach 1.2 billion US dollars in 2023, and it is expected to reach 2 billion US dollars by 2028. China is the world's largest producer and consumer of LED light bulbs, and therefore has become the world's largest market for fully automatic LED light bulb manufacturing machines.
Fully automatic LED light bulb manufacturing machine refers to the equipment that can automatically complete all the production processes of LED light bulbs. It is composed of injection molding machine, blow molding machine, assembly machine, testing machine and other equipment, which can realize the automatic production of LED bulbs.
The production process of the fully automatic LED light bulb manufacturing machine mainly includes:
• Injection molding process
The injection molding process is the first process of the fully automatic LED light bulb manufacturing machine, which is responsible for injecting plastic raw materials into the mold to form the main body of the light bulb. Injection molding machine is the core equipment of injection molding process, which consists of injection system, plasticizing system, control system and mechanical system.
The injection system is responsible for transporting the plastic raw materials from the hopper to the mold, the plasticizing system is responsible for heating and mixing the plastic raw materials, the control system is responsible for controlling the work of the injection system and the plasticizing system, and the mechanical system is responsible for completing the injection, pressure maintaining, cooling and other processes .
• Blowing process
The bottle blowing process is the second process of the fully automatic LED bulb manufacturing machine, which is responsible for blowing hot air into the bulb body to make it expand and shape. The bottle blowing machine is the core equipment of the bottle blowing process, which is composed of a mold system, a hot air system, a control system and a mechanical system.
The mold system is responsible for fixing the main body of the bulb on the bottle blowing machine, the hot air system is responsible for blowing hot air into the mold, the control system is responsible for controlling the work of the hot air system, and the mechanical system is responsible for completing the blowing, cooling and other processes.
• Assembly process
The assembly process is the third process of the automatic LED light bulb manufacturing machine, which is responsible for assembling the LED lamp beads, lamp holder, power supply and other parts to the main body of the light bulb. The assembly machine is the core equipment of the assembly process, which consists of a mechanical system and a control system.
The mechanical system is responsible for the assembly of LED lamp beads, lamp holders, power supplies and other parts, and the control system is responsible for controlling the work of the mechanical system.
• Test procedure
The testing process is the last process of the fully automatic LED light bulb manufacturing machine, which is responsible for testing the performance of the LED light bulb to ensure that it meets the requirements. The testing machine is the core equipment of the testing process, which is composed of circuit system, software system and mechanical system.
The circuit system is responsible for testing the light output, voltage, current and other performance of the LED bulb, the software system is responsible for controlling the work of the circuit system, and the mechanical system is responsible for completing the test of the LED bulb.
Advantages of Fully Automatic LED Bulb Making Machines
Fully automatic LED light bulb manufacturing machine has the following advantages:
• High production efficiency: Fully automated production can improve production efficiency and reduce labor costs. Traditional LED bulb production requires a lot of manual operations, while fully automatic LED bulb manufacturing machines can realize automated production from injection molding, bottle blowing, assembly to testing, etc., greatly improving production efficiency.
• Stable product quality: Automated production can ensure the stability of product quality. Traditional LED bulb production has the risk of manual operation errors, while fully automatic LED bulb manufacturing machines can ensure the stability of product quality through sophisticated equipment and strict control systems.
• Environmental friendliness: Fully automated production can reduce pollution in the production process. Traditional LED bulb production requires the use of a large amount of chemical raw materials and solvents, while fully automatic LED bulb manufacturing machines can use environmentally friendly production processes to reduce pollution during the production process.
Key Components of an Automatic LED Bulb Making Machine
Fully automatic LED light bulb manufacturing machine consists of the following key components:
• injection molding machine
• Blow Molding Machine
• Assembly machine
• testing machine
Fully Automatic Led Bulb Making Machine Price
The price of a fully automatic LED light bulb making machine depends on the following factors:
Types and specifications of machines: The types and specifications of fully automatic LED light bulb making machines are different, and the prices are also different. Generally speaking, the more functions, the higher the output, and the higher the degree of automation, the higher the price of the machine.
The origin of the machine: The origin of the fully automatic LED light bulb manufacturing machine is different, and the price is also different.
The brand of the machine: The brand factor will also affect the price of the machine.
Fully automatic LED light bulb making machines typically cost between $10,000 and $100,000. The specific prices are as follows:
• Low-end machine: about tens of thousands of yuan, or about 10,000-20,000 US dollars.
• Mid-end machine: about 100,000 yuan, or about 20,000-30,000 US dollars.
• High-end machine: about several hundred thousand yuan, or about 60,000-100,000 US dollars.
Factors to Consider When Buying a Fully Automatic LED Bulb Making
• Output: Users need to choose the appropriate output according to their actual needs. If you need to produce large batches of LED bulbs, it is recommended to choose a machine with high output; if you only need to produce small batches of LED bulbs, it is recommended to choose a machine with low output.
• Functions: The more functions a fully automatic LED bulb making machine has, the more types of LED bulbs it can produce. Users need to choose the appropriate function according to their actual needs. If you need to produce LED bulbs of various specifications, it is recommended to choose a machine with complete functions; if you only need to produce LED bulbs of one specification, it is recommended to choose a machine with fewer functions.
• Degree of automation: If large-scale production is required in the project, it is recommended to choose a machine with a higher degree of automation; if only small-scale production is required, it is recommended to choose a machine with a lower degree of automation.
• Price: The price of a fully automatic LED light bulb making machine depends on a variety of factors, including output, features, degree of automation, etc. Users need to choose the right price according to their own economic ability.
Conclusion
When purchasing a fully automatic LED light bulb manufacturing machine, in addition to considering factors such as price and brand, the most important thing is to purchase according to the needs of your own project.
Baiya has many years of experience in LED bulb making machines, both products and services are excellent. If you want to get high-quality products, please contact us immediately to get the best price.
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